How Warehouse Management is Helpful in Quality Control

Warehouse management has a direct impact on product quality and a company’s overall profitability. Irrespective of where the items are sourced, the elements in a product represent the company that is putting it on the market. As a result, keeping a competitive advantage in the marketplace while lowering operational expenses necessitates quality management in the supply chain process. Without quality management, waste builds up to an unacceptably high level. Therefore, properly examining the aspects of quality management systems will assist your business in avoiding and responding to many kinds of QC-related challenges.

In the warehousing sector, a Warehouse Management System (WMS) is critical for such purposes. This software organises and regulates everything in your business to ensure that it functions effectively and efficiently. Such systems can aid a company’s performance by looking into the standard level of quality and other aspects such as providing up-to-date connectivity amongst the warehouse management regions and allowing it to track activities regularly.

The Importance Of Quality in Warehouse Management

Employees who work in warehousing are involved in quantity-based activities due to the nature of their work. To indicate how much work they are doing, they compute kilograms with man-hours and make use of other measurement methods. A high-volume warehouse with high margins of error, inadequate housekeeping, and unreliable operations may worsen to a level where the level of production also deteriorates along with the quality. Defects must be eliminated in order for quality to be achieved. It’s critical not to mix numbers with quality. Here are some reasons why quality is important :

  • It helps in maintaining and improving consumer satisfaction and perception by looking into things like customer grievances, timely shipping and delivery, proper documentation, accurate loading and marking, handling of special requests in a timely and efficient manner, etc.
  • It keeps complaints at bay and helps in avoiding a host of internal and external management problems.
  • A smooth and efficient process in QC also ensures optimum utilisation of time that goes into executing all the procedures in warehouse management.

Factors to Ensure Quality Check

1. Defect Check

Warehouse staff employees frequently inspect suppliers and the products they offer to ensure raw resources fulfilment criteria. The managers defend the authenticity of their company’s business by improving the level and quality of production factors.

2. Supplier Check

Customers who are compelled to return products eventually lose faith in the firm from whom they purchased the item. Quality control in warehouse management helps to safeguard a company’s reputation in the long run. We are aware that products are more prone to breakage or wear out before their guarantee period expires when warehouse quality management is poor. Depending on the nature of the business, a great number of errors can arise once the goods leave a manufacturing plant. Therefore, it is important to follow a strict process to avoid such situations.

3. Process Check

For avoiding continuous checks on the manufacturing line, quality control systems and supply management audits are crucial. Otherwise, worker hours that may be spent on value-added operations will be wasted inspecting supplies and completed goods inventory. If the QC process is followed correctly from the very beginning, a lot of time can be put into other important aspects of warehouse operations.

4. Toxic Materials Check

Harmful substances are used in production across sectors all around the world for a variety of applications, particularly in security businesses. Staff and other parties are protected from the dangerous side effects of toxic products thanks to the quality control that is done beforehand. Non-compliance with QC rules might result in charges or fines, which is why quality control is so essential. For both internal and external stakeholders, the more efficiently and effectively dangerous materials are addressed in warehouse management, the better.

Quality checks help safeguard a company’s reputation in the long run. The stronger the supervision for QC, the fewer returns and potentially dangerous product defects you’ll have. Quality control is the most important central element of any excellent warehouse integrated solution, and it starts and ends with it. Employees might not be accountable for the quality of the items supplied, but when it comes to the performance and quality of their jobs, they are just as accountable as the producer.

It can be seen that a good warehouse management system is critical to achieving quality objectives. By assisting in the transportation of goods through storage facilities efficiently and by optimising every stage of the fulfilment process, warehousing adds speed and quality control to the process.

This is why many companies use warehouse services these days to dramatically enhance their warehousing and transportation requirements. Freight Mart Logistics, for instance, provides services like – Freight Mart Logistics Integrated Logistics for transportation and Freight Mart Logistics Warehousing for warehousing requirements. Their transit and inventory management systems help boost efficiency and performance. If you are looking for one of the best warehousing companies in India, Freight Mart Logistics can serve all your 3PL needs.

The Ultimate Warehouse Inventory Audit Checklist

Administrators and business owners are pressed for time – so naturally, they expect their employees to be up-to-speed and on top of their game with anything and everything that is going on in their company. Awareness of the processes ensures smooth functioning and completion of tasks at the workplace. For a warehouse, for instance, regular audits are important for its successful running and maintenance.

It can be difficult to conduct an inspection of each procedure separately, which is why there are several best warehouse audit practices in place to get you through this ordeal. Rather than cutting corners that lead to mistakes, you should be focusing on creating a good mix of these techniques that enable you to work on your strengths and weaknesses. This warehouse audit checklist will assist you to get a headstart on what to look into when it is time for an audit check

Warehouse Inventory Audit Checklist and Best Practices

Physical Count

Inventories are a crucial area to check for a corporation that holds commodities in a warehouse. The numbers in your inventory management system must match the numbers in your inventory records, that is – it should also equal the number of items in your web store. If there are any inconsistencies or concerns with your inventory management system and tallies, they must be addressed in order to assure your customers and ensure that they are at peace. While a thorough stock count of your whole facility could take up a lot of time, there still are ways to conduct this inspection by breaking up the counting process as per groups or classification.

Know Your Operational Procedures

It’s possible to lose track of the daily activities of your warehouses while you concentrate on customer happiness, revenue, brand management, and financial management. This is especially true during peak times. Despite the fact that no two organizations are alike, everyone must have a comprehensive understanding of their supply chain. You can gain a clearer glimpse of latent weak points and come up with solutions for the warehouse services you offer by looking at the processes from the outside using tracking and monitoring warehousing software.

Cost Efficiency

There are specific areas in your business that can help you assess how funds are spent based on the size and the type of your organisation. You may examine your expenditures and procedures on the basis of analytical trends over the years or by tracking all data for investing and collecting payments. Audits of control systems are also beneficial because they can identify best practices for each division as well as for the overall warehouse. This will help you stay up-to-date with cost management.

Employee Interviews

Your staff make your company function, but if they don’t have enough tools and tactics they need to accomplish their jobs well, you might not be receiving as much out of their work and effort. Meet with your personnel on a routine basis to figure out what difficulties they encounter in day-to-day activities. Find out what needs to be addressed, which regulations aren’t being observed, as well as other vital details regarding your warehouses. To gain a full understanding of how you might optimise, talk to your workforce in every department of your warehouse. You need to know whether your employees understand all the rules and regulations; whether they feel safe and secure at their workplace; whether they know the compliance rules or not; and so on.

Documentation

Before putting items on the shelves, they should be issued serial numbers. The inventory attendant’s role is to enter inventory data and details into the warehousing data repository, synchronise it with all other divisions that need it, and then transfer it to the inventory manager, who records all written paperwork for verification needs.

Identification of Shipment

It really is critical that your staff receives adequate training and has a firm grasp on procedures to be followed so that approvals for deliveries are not made hastily. Your inventory staff member should be fully prepared for the shipping as soon as a cargo truck arrives at the clearing dock, and they should also be prepared to talk with the operator about the package being received. Even before the staff member writes their name on the dispatch note and accepts the package from the truck, they should express relevant issues, queries, or anomalies about the shipment.

Labelling

Today’s labelling is distinct from what it was a decade ago, and it has been evolving ever since. Processes like barcode making, bar-coding, scanning, inventory planning, and other aspects of warehouse management have all changed as a consequence of the rise in technology utilisation. With these advancements, it is more critical than ever to ensure correct labelling. Enquire on how to interpret the labelling if it appears to be complicated or unusual from the last one you purchased. If you’ve hired new employees, ensure they’ve received sufficient coaching to speed up modern labelling procedures.

While this isn’t an exhaustive list, it’s clear that there really are significant areas to examine in order to optimise your warehouse management. If you’re facing difficulties, you’ll be relieved to learn that fulfilment firms offer a multitude of solutions to assist you. Our team at Freight Mart Logistics, one of the best warehouse companies in India, can assist you with inventory control, fulfilment, picking and delivering, warehousing efficiency, and many warehouse services as you focus on the other important competencies of your organisation.

10 Solutions to Overcome Fleet Management Challenges

In today’s world, fleet operational management is a part of every business that relies on large vehicles to succeed. A fleet manager’s goal is to control all fleet operations, increase productivity and improve safety for an organization’s vehicles and drivers. For this, leveraging technologies like computers and mobile applications are the best methods to address fleet management difficulties because fleet managers are required to keep their fleets efficient, secure, and economical.

Fleet Management Challenges and How to Overcome Them

There are numerous fleet management challenges companies face daily, and fleet managers must always be ready with resources if they want to stay up with a sector that is forever growing and changing. It involves keeping track of repairs, fuel costs and other expenses while ensuring that the personnel have the tools to complete their job.

Sometimes, the assets you lack matter more than the ones you already have. Transparency, mechanization, and automation are some of the most crucial solutions fleet managers frequently require to tackle fleet management pain points.

Time consumed in Administrative tasks

Your time may be consumed by activities like bidding, billing, deploying, informing clients, planning fleet upkeep, and other activities. Furthermore, many fleet management problems may result from this, such as productivity losses and less time to concentrate on jobs that generate revenue. The first step to completing administrative work faster is to switch from paper-based procedures to digital ones. It can also lessen potential mistakes and other communication issues. Additionally, fleet connectivity can manage driver schedules, send notifications for upkeep, and much more.

Major Fleet Management challenges

Budget Adherence

Your fleet should stick to a budget regardless of the industry. Fleet managers may be limited by financial constraints, but if you understand your figures, you may still make judgments that save money. With so many factors to take into account, managing your costs and budget can be difficult. Taking the help of technology and software will definitely help a lot in this process.

Cost of Vehicle Maintenance

One of the largest difficulties maintenance administrators encounter is scheduling regular and timely vehicle maintenance. Additionally, it keeps your fleet operational. Sudden vehicle failures will lead to delayed and lost productivity. You can reduce expenses and effort by using a fleet management system that receives data straight from the motors of your commercial vehicles. Routine maintenance plans can be automated, telling you exactly when your vehicles need to be serviced. Additionally, you may configure alerts to notify you when the automobiles in your fleet require unforeseen repair based on their performance metrics.

Tackling Technology and associated tools

A good place to start is by combining fleet technology with effective software. To store, safely retrieve, and analyse your fleet information, the software can be employed as a vital database. Without the assistance of technology, managing a full fleet of assets on your own would leave you frustrated and burnt out. There are many kinds of software in the market with a plethora of features that make your process much more efficient – while some companies integrate seamlessly with these new developments, others take some time to get used to it.

Fluctuating Fuel Prices

Companies must plan for fuel expenses as they fluctuate a lot. The company’s financial results might be significantly impacted by even minor changes in fuel costs. Maintenance staff must monitor reports of varying fuel consumption and be vigilant for problems that may be fixed or potential disruptions that can be avoided.

Automation and Data Analysis

Spending your days typing data is a terrible use of your valuable time when you have so many functions to manage. Even while it’s generally not possible to fully systematize all the data you require, a fleet management system can help you get close. Once you have gathered all the data, you need to visualise the information in a way that is easy to understand. It is possible using software that best suits your needs. Many fleet management companies in India are doing the same to save time and boost productivity.

Management Across Geographies

You must be able to locate your fleet vehicles efficiently when they are dispersed over a big geographical region. The precise location can always be traced accurately due to fleet tracking telematics. You can choose to focus on just one vehicle or the fleet itself at once. You can not only locate them quickly but also learn where they are at that moment.

Communication Channels with the drivers

Connecting with your drivers when they’re on the road can be difficult and have an impact on how productive your fleet is because there are times when you cannot contact, message, or write to them. Telematics technology for fleet management helps to streamline and automate how you handle your mobile workforce. You may provide your drivers with precise orders and instructions, and vehicles can transmit their current location so you’ll understand their whereabouts and expected arrival time (ETA). These frequent updates assist you in staying in contact with your personnel.

Integration with Upcoming Software

Data aggregation can assemble all available data from multiple sources onto a unified system. It makes getting access to the information you require simple. It’s better to learn using one system than many distinct ones. Additionally, it makes it straightforward to use your data in new ways, boosting fleetwide effectiveness and competitiveness.

Policy Enforcement

Keeping your team in mind, you ought to have policies and procedures that your workforce abides by. It takes rules to maintain a delicate balance between managing resources and the workforce. It’s crucial to be clear and upfront about your objectives and goals. Standardisation and implementation of procedures guarantee that your fleet is safe and continues to comply with laws.

Fleet management companies like Varuna Group, who also look into services like warehousing and integrated services apart from transportation, have very strict measures for fleet management. They effectively employ technology and their extensive knowledge to ensure the safe delivery of your shipments anywhere throughout India in record transit timing with a placement rate of 95%, damage of 0.01%, and 100% transparency in visibility en route.

Transportation and fleet technologies have experienced a massive change, which is exactly why you should be prepared to comprehend new technical developments and integrate them into your business. Additionally, access to best practices and guidance will help you work and connect with your fleet and staff better. The fleet depends on you to maintain it and operate at its best, and you rely on the fleet – it is a mutual process, and the results will show by following the same. Communication is key in this sector, and staying in line with the growth and developments in this business will only ensure that you become the best in your field!

Developments in The Warehousing Sectors

Over the past few years, two significant themes have emerged in the warehousing industry in India. The first one is the evolution of management, wherein warehousing has progressed from simply being a place to keep merchandise to becoming a critical facilitator of increased capacity utilisation and a significant contributor to storage development and prosperity. The second shift is the growing need for large warehouses due to the rising demand for bigger storage spaces with maximum capacity. Several other developments have occurred in this sector, which will very well define and shape the future of warehousing in India.

Here are some of the developments & trends that are being actively implemented:

Automation Usage

Warehousing is often brushed aside despite being one of the fundamental factors that keep the market afloat. It is important to realise that more than ever before, a robust warehousing strategy is critical for organizations today. For faultless operations, warehousing companies have started automating all operational procedures so that every person is committed to the more critical and challenging jobs. They have implemented autonomous order placing and packing to reduce cost and effort. Additionally, warehousing services have also been further enhanced to provide seamless end-to-end delivery.

Technology Integration

While most firms in the warehouse market in India have prioritised technology in their business plans, others have mainly relied on manual operations for the longest time. However, there is now a surge in technology usage, accelerated by the pandemic outbreak. While businesses raced to reorient their goals and change their working prototypes in 2020, various technology improvements were adopted in 2021 to ensure the seamless execution of warehousing operations and related functions. Today, almost every step in the industry is now mechanised, from ordering to inventory management to packing, and transporting. As technologies continue to evolve, this shift will only become bigger and better in the future.

Pre-preparation

Consumption patterns are changing all the time, and therefore, the ongoing demand patterns call for a more targeted warehousing service experience – one that genuinely looks after needs and requirements and provides convenience from beginning to end of the processes involved. To meet this increased demand, warehousing companies in India are employing technologies like Artificial intelligence, the Internet of Things, and Big Data Analytics to gain information about consumer preferences so that they can adapt to their evolving expectations.

Incorporating Blockchain

Blockchain has the potential to affect warehousing in several ways that can help reap multiple positive benefits. Bigger companies with effective warehousing will be capable of integrating blockchain technologies and methods more effectively, fostering openness, flexibility, improved immediate access, and cheaper processing fees.

Cloud Computing

From job productivity to networking to IoT devices, so many firms in the contemporary age rely in some manner on cloud technology and services, and warehousing is going through a similar transition. Warehouses in many instances were self-contained environments, but now, they need to remain connected to just about every other level of the supply chain due to the growth in networking on a global scale and the requirement to monitor goods from the point of origin to their destination. Using cloud computing helps with automatic updates which keeps everyone in the loop.

We all have been witnessing many interesting shifts when it comes to warehousing trends in India. The astonishing rise of India’s economy has fueled a spike in interest for warehousing service providers. Today, we are on the threshold of a fascinating, fast-paced, and revolutionary future, and it is safe to say that the warehousing companies in India will continue to evolve and grow as technological advancements continue.

How to manage Inventory in your Warehouse in 8 simple steps

The more time inactive inventory spends in supply chain companies, the more money it costs to operate. Taking a close look at how logistics companies handle inventories in their warehouses will help speed up the process, increase productivity, and optimise the movement of their established markets. You can reduce costs in various ways by simplifying and refining the movement of goods in and out of the warehouse. Remember that inventory management begins well before the product is delivered to your storage. Here are eight tested strategies to guarantee steady stock movement in the key parts of your inventory management procedure without supply chain instability depleting your margins.

Here are some of the steps & trends that are being actively implemented

Take Care of the Inbound Logistics

Supply chain companies must receive the items they require just when its needs to be distributed to their clients. To ensure seamless shipment and loading processes, you must check your calendar and how the tasks are marked for the day. Build and improve your receiving procedure so that errors can be, and are, minimised, thereby reducing the impact on future inventory control. Improve the way you take in products, the forms you utilise, and the way you label and register your inventory as it arrives – this will enable you to maintain a well-planned supply chain.

Make Optimum Usage of the Warehouse Space

In addition to requiring state-of-the-art technology for better control of warehouse inventory, logistics companies need a workable plan to enable the movement of objects within the warehouse, from obtaining shipment and export orders. For this, you must ensure the floor plan is straightforward. Accessibility ought to be your priority because being unable to browse your inventory is a huge obstacle.

Maintain and Coordinate Your Stocktake

The most up-to-date condition of your warehouse is revealed by a stocktake, whether it’s two times yearly or more frequently. You need to see how your warehouse management system assists you in ensuring the accuracy and effectiveness of these processes. There is a reason why WMSs are necessary for supply chain companies!

Keep an Eye on the Cycle Count

Cycle counting goes hand in hand with inventories. Whether some of those are scheduled or unexpected, the precision of such counts, along with a solid Warehouse Management Services, may prove to be enough to spare you the effort of a comprehensive physical inventory.

Maintain a Track of Batches

Sets, batches, and barcodes play a significant role in efficient inventory control. It is necessary to have a comprehensive inventory view that includes this data. You can monitor information with ease if you utilise the finest system for warehouse management.

Outbound Process Optimisation

Many inventory-related issues show up in your company’s outbound logistics procedures. Have a look at how you handle your surge planning first. Verify that your procedures include automated assignment, restocking, sorting, printing, and delivery.

Work on Your Picking Process

Picking is one of the key components of warehousing as it helps in inventory management and operation. In terms of planning, you must organise and carry out a smooth workflow for any kind of customer order – in the process, you must evaluate your picking performance. One simply cannot overstate the value of managing inventory – an organised warehouse always comes from an effective inventory management approach. Streamlining processes enables businesses to fulfill orders properly and on time. Further, they can gain tracking benefits that will help in optimising and monitoring management processes, getting real-time information about inventory statuses, and so on. It decreases the unnecessary locking up of inventory in surplus and enhances the firm’s liquid assets. Overall, it enables business leaders to make quicker judgments and well-planned decisions!

Top Three Trends of Warehousing

With the rapid technological improvements and the evolution of businesses, supply chains have become more intricate and extensive, increasing the importance of efficient warehousing services. These services serve as a pivotal link in the supply chain, facilitating efficient inventory management and ensuring the timely delivery of goods to customers. Moreover, in today’s competitive landscape, companies that rely on supply chains must have robust warehousing capabilities to remain agile and responsive to shifting market demands. The modern warehouse has undergone a dramatic transformation in recent years, with the adoption of advanced technologies, the focus on sustainability, and the increased use of data analytics and warehouse management systems. In this blog, we will explore these three key trends in warehousing.

Three Key Trends Driving the Evolution of Warehousing

Automation

Automation is transforming the way warehouses operate, providing significant benefits in terms of efficiency, accuracy, and cost-effectiveness. Robotics, conveyor systems, and other forms of automation are now commonplace in many warehouses, enabling companies to reduce their reliance on manual work and improve their operations. According to a report by KPMG, Indian warehousing is predicted to rise at a CAGR of 10.5% between 2021-2026. However, implementing full-scale robotics may be challenging in labour-intensive countries like India, where warehouse managers use these technologies to augment human work and improve overall operations.

We offer a comprehensive suite of automation solutions engineered to enhance warehouse services. These advanced solutions drive efficiency, reduce workforce costs, and minimise errors while bolstering overall warehouse services in India. As the adoption of automation in warehousing is expected to experience a significant surge of 2-3 times in the near future, Freight Mart Logistics stands at the forefront of the automation revolution in the warehousing industry.

By deploying cutting-edge automation technologies, we empower firms to streamline their warehouse operations, boost productivity, and achieve greater operational agility, all while minimising costs and maximising throughput.

Sustainability

Enterprises in all sectors are now recognising the importance of sustainability, including the warehousing industry. Sustainable practices are increasingly seen as crucial for warehouses to adopt. Warehouses are major energy consumers and produce significant amounts of waste, making them a target for sustainable initiatives. However, implementing sustainable practices in warehousing can be challenging, particularly regarding their awareness and upfront costs.

One of the ways that we promote sustainability is through the use of renewable energy systems. By installing on-site renewable energy systems, companies can reduce their reliance on fossil fuels, ultimately reducing their carbon footprint. Our sustainability efforts are reflected in adopting eco-friendly measures such as water-saving techniques, natural daylighting, and efficient docking bay design. We take necessary steps towards preserving a precious natural resource by reducing water usage. The infusion of natural daylight serves as an economical and energy-efficient solution while reducing energy consumption. Furthermore, incorporating a strategic docking bay design helps curb the carbon footprint associated with logistics operations.

Ensuring sustainability in fleet operations is another crucial aspect of promoting sustainability in warehousing. We encourage firms to reduce their carbon emissions through better route management and proper waste disposal. By adopting sustainable practices, businesses can reduce their environmental impact while improving their bottom line.

Data Analytics and Warehouse Management Systems

Data analytics and warehouse management systems are transforming warehouse management, enabling firms to make data-driven decisions and optimise their operations. With the adoption of advanced technologies such as AI, IoT, and data analytics, companies can reduce errors, redundancy, and slow-downs, ensuring high visibility, accurate data capturing and optimising operations through a structured analysis of big data sets.

We, at Freight Mart Logistics, invest in digital technologies to optimise supply chain operations, particularly through advanced warehouse management systems that leverage data analytics. These systems enable businesses to improve inventory accuracy, increase productivity, and enhance warehouse operations by providing real-time data and analytics. By leveraging this information, companies can make informed decisions to continually optimise their supply chain operations, leading to increased efficiency and profitability.

Implications for the Future of Warehousing

The future of warehousing services is set to be characterised by rapid advancements in technology, automation, and data analytics. These trends are expected to lead to efficiency, accuracy, and productivity in warehouse services in India and enable businesses to make more informed decisions in real-time. However, the rapid pace of change means that companies must remain vigilant and adapt to remain competitive. Failing to adapt to the rapidly evolving and competitive marketplace changes can lead to being left behind and losing relevance in the industry. To stay ahead of the curve, businesses must take on these emerging technologies, upskill their workforce, and invest in modern, Flexible warehousing infrastructure.

We have stood at the forefront of these trends, offering innovative solutions to help businesses remain competitive in the ever-changing warehousing landscape. Companies can streamline their operations by utilising advanced technologies, renewable energy systems, and data analytics, reduce their environmental impact, and improve productivity. Businesses need to embrace these trends to remain competitive in the future of warehousing.